Minimum Order Quantity | 1 Kg |
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme-1 is a copper coated mild steel GMAW wire for welding of mild steel, low carbon steel. |
Grade | 70S-6 |
Quantity Per Roll | 15 kg, 12.5 kg |
Autotherme-1 is a copper coated mild steel GMAW wire for welding of mild steel, low carbon steel and other structural steels of tensile strength up to 540 MPa. The wire burns with smooth arc and minimum spatter under optimum welding conditions. It is designed for single and multi-pass welding of low and medium carbon steels like; SA-36, A/B/C/D grades of SA-283, A/B/C grades of SA-285, A/B grades of SA- 414, etc.
ApprovalsAdani InfraBHELBVCECIB-MPL&T PowerNTPCCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element | C | Mn | Si | S | P | Cu |
Percent | 0.09 | 1.60 | 0.90 | 0.018 | 0.018 | 0.15 |
MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Ys | Elongation | CVN Impact strength (J) |
(MPa) | (MPa) | (L= 5d)% | at minus 30°C (Joules) |
530 | 440 | 28.0 | 55 |
STANDARD SIZE : Diameter 0.8 mm, 1.2 mm & 1.6 mm
QUANTITY : 12.5 / 15.0 kgs wire, random/ layer wound in a plastic spool that conforms to DIN-8559 SD-300.
WELDING PARAMETER: DC(+)
Diameter | Flat | |
Volt, V | Current, A | |
0.80 mm | 28-32 | 170-200 |
1.20 mm | 27-31 | 260-290 |
1.60 mm | 26-30 | 330-360 |
SHIELDING GAS
Co2
WELDING POSITION
H,F,VU,OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme 70S-2 is triple deoxidized copper coated mild steel wire for GMAW/GTAW. |
Quantity Per Roll | 15 kg |
Autotherme 70S-2 is triple deoxidized copper coated mild steel wire for GMAW/GTAW, available in bright finish, gives smooth flow, stable arc, and spatter-free under optimum welding conditions. It gives radiographic quality welds. It is suitable for mild steel pipes. Ideal for welding A36, A285 Grade C, A515-55, A516-70, etc
ApprovalsCETYPICAL CHEMICAL COMPOSITION OF SOLID WIRE
Element |
C | Mn | Si | P | S | Ti | Zr | Al | Cu | Ni | Cr | Mo |
% |
0.05 | 1.25 | 0.55 | 0.02 | 0.02 | 0.10 | 0.09 | 0.09 | 0.06 | 0.10 | 0.10 | 0.10 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Ys | Elongation |
CVN Impact strength (J) |
(MPa) |
(MPa) |
(L= 5d)% |
at minus 30°C (Joules) |
530 | 440 | 28.0 |
60 |
STANDARD SIZE : Diameter 0.8 mm, 1.2 mm & 1.6 mm
QUANTITY : 15.0 kg wire, random/ layer wound in a plastic spool that conforms to DIN-8559 SD-300.
WELDING PARAMETER : DC(+)
Diameter |
Flat |
|
Volt, V |
Current, A |
|
0.8 mm |
28-32 | 170-200 |
1.2 mm |
27-31 |
260-290 |
1.6 mm |
26-30 |
330-360 |
SHIELDING GAS
Ar / CO2
WELDING POSITIONH, F, VU, OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
I Deal In | New Only |
Quantity Per Roll | 15 kg |
Autotherme 70S-2 (NACE) is triple deoxidized copper-coated mild steel wire for GMAW/GTAW, available in bright finish, gives smooth flow, stable arc and spatter-free under optimum welding conditions. It gives radiographic quality welds. It is designed for single and multi-pass welding of low and medium-carbon steels. Ideal for welding A36, A285 Gr. C, A333 Gr.6, A515-55, A516-70, etc.
ApprovalsCETYPICAL CHEMICAL COMPOSITION OF SOLID WIRE
Element |
C | Mn | Si | P | S | Ti | Zr | V | Al | Cu | Ni | Cr | Mo |
Percent |
0.05 | 1.25 | 0.55 | 0.010 | 0.008 | 0.10 | 0.09 | 0.01 | 0.09 | 0.06 | 0.10 | 0.10 | 0.10 |
MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Ys | Elongation |
CVN Impact strength (J) |
(MPa) |
(MPa) |
(L= 5d)% |
at minus 46°C (Joules) |
530 | 440 | 28.0 |
45 |
CORROSION TEST: Passes corrosion test as per NACE standard TM-01-77-96 (SSCC) and TM-02-84-96 (HIC)
HARDNESS OF WELD METAL: 200 HV5 MAX.
PACKINGSTANDARD SIZE : Diameter 0.8 mm, 1.2 mm & 1.6 mm
QUANTITY : 15.0 kg wire, random/ layer wound in a plastic spool that conforms to DIN-8559 SD-300.
WELDING PARAMETER : DC(+)
Diameter |
Flat |
|
Volt, V |
Current, A |
|
0.8 mm |
28-32 | 170-200 |
1.2 mm |
27-31 |
260-290 |
1.6 mm |
26-30 |
330-360 |
SHIELDING GAS
Ar / CO2
WELDING POSITIONH, F, VU, OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme Cr-Mo 92 is a copper-coated solid wire for GMAW, available in bright finish. |
I Deal In | New Only |
Quantity Per Roll | 15 kg |
Autotherme Cr-Mo 92 is a copper-coated solid wire for GMAW, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. The weld metal content 9Cr-1Mo and enriched with Niobium, Vanadium, Nitrogen and tungsten. Tungsten additions provides adequate creep rupture strength at higher steam pressures and temperatures. The controlled addition of alloying elements improves the toughness and weldability. It is specially designed to weld advanced materials, which are being used to improve thermal efficiency in power plant, refineries etc. Ideal for welding steels of similar composition to achieve adequate creep rupture strength. Some typical materials where this electrode can be used are P92, Rotor Steel, E 911 steels, GX12 Cr MoWVNbW11etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | P | S | Cr | Ni | Mo | V | Nb | N | Al | Cu | W |
Percent |
0.012 | 0.42 | 0.30 | 0.009 | 0.007 | 9.20 | 0.38 | 0.95 | 0.19 | 0.062 | 0.043 | 0.02 | 0.05 | 1.0 |
MECHANICAL PROPERTIES OF ALL WELD METAL
(PWHT: 760 C FOR 2 HRS)
UTS | Ys | Elongation |
(MPa) |
(MPa) |
(L= 4d)% |
800 | 620 | 19 |
CURRENT AND PACKING DATA:
STANDARD SIZE : 1.2 mm & 1.6 mm
QUANTITY : 15.0 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300.
WELDING PARAMETER: DC(+)
Diameter |
Flat |
|
Volt, V |
Current, A |
|
1.2 mm |
27-32 |
300-360 |
1.6 mm |
25-30 |
340-420 |
SHIELDING GAS
Argon/ 5% O2
WELDING POSITION
H,F,VU,OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H SECHERON |
Usage/Application | Autotherme 90S-D2 is a copper-coated solid wire for GMAW, available in bright finish. |
I Deal In | New Only |
Quantity Per Roll | 15 kg |
Autotherme 90S-D2 is a copper-coated solid wire for GMAW, available in bright finish. The wire gives stable arc, smooth welding performances and deposits radiographic quality welds. This wire is recommended for welding of molybdenum (~0.5%) containing high strength fine-grained structural steels. The wire also is suitable for welding of penstock pipe-line, fabrication of earth moving equipments, etc. where high tensile strength property is desired from the weld metal.
Suitable for welding of ASTM steels: SA-455/ SA-455M, Gr.60, Gr.65, Gr.70 steels of SA- 515/ SA-515M, Gr.60, Gr.65, Gr.70 steels of SA-516/ SA-516M, Class 1 of A gradesof SA-533/ SA-533M, etc.
ApprovalsTYPICAL CHEMICAL COMPOSITION OF SOLID WIRE
Element |
C | Mn | Si | S | P | Mo | Cu |
Percent |
0.075 | 1.78 | 0.55 | 0.014 |
0.015 |
0.45 |
0.15 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | YS |
Elongation |
CVN Impact Strength |
(MPa) |
(MPa) |
(L=4d) % |
at minus 30°C (Joules) |
680 | 560 | 22.0 |
55 |
Diameter |
Flat |
|
Volt, V |
Current, A |
|
1.20 mm | 27-32 | 300-360 |
1.60 mm |
25-30 |
340-420 |
Argon/ 1-5% O2
WELDING POSITIONH, F, VU, OH
PACKINGSTANDARD SIZE 1.2 mm & 1.6 mm.
QUANTITY 15.0 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300.
Wire Material | SS |
Thickness | 1.2 mm |
Brand | D&H SECHERON |
Usage/Application | Autotherme 347 is a solid wire for MIG welding, available in bright finish, gives smooth flow. |
I Deal In | New Only |
Quantity Per Roll | 12.5 kg |
Autotherme 347 is a solid wire for MIG welding, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. It gives radiographic quality weld deposit. The Nb reduces the possibility of intergranular chromium carbide precipitation and thus susceptibility to intergranular corrosion and high temperature strength. It is suitable for welding Cr – Ni stabilized stainless steels of type AISI 347, 321, etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | P | S | Cr | Ni | Nb |
Percent |
0.04 | 1.40 | 0.37 | 0.015 | 0.010 | 19.15 | 9.5 | 0.55 |
MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Elongation |
(MPa) |
(L= 5d)% |
580 | 33.0 |
STANDARD SIZE : Diameter 0.8 mm,1.2 mm & 1.6 mm.
QUANTITY : 12.5 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300
SHIELDING GAS
Argon
WELDING POSITION
H, F, VU, OH
CURRENT CONDITIONS
DCEP
Wire Material | SS |
Thickness | 1.2 mm |
Brand | D&H SECHERON |
Usage/Application | Autotherme-CuNi is a solid wire for MIG welding, available in bright finish, gives smooth flow. |
I Deal In | New Only |
Quantity Per Roll | 12.5 kg |
Autotherme-CuNi is a solid wire for MIG welding, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. It is for joining and surfacing of wrought and cast alloys of similar composition as well as 80/20 and 90/10 alloys. Ideally suited for offshore applications because of its good resistance to the corrosion in seawater. It is also suitable for chemical process equipments, oil refineries, food industries, etc.
ApprovalsCHEMICAL COMPOSITION OF ALL WELD METAL (%)
Element |
Mn | Si | Ni | Fe | Cu | P | S | Pb | Ti |
Percent |
0.80 | 0.20 | 30.0 | 0.50 | Rem | 0.015 | 0.008 | 0.015 | 0.30 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Elongation |
(MPa) |
(L= 4d)% |
400 | 25.0 |
Argon
CURRENT CONDITIONSDCEP
WELDING POSITIONSH, F, VU, OH
PACKINGSTANDARD SIZE: Diameter 0.8 mm, 1.2 mm & 1.6 mm
QUANTITY: 12.5 kgs wire, layer wound in a plastic spool that conforms to DIN 8559 SD-300.
Minimum Order Quantity | 15 Kg |
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme Cr-Mo 1 is a copper-coated solid wire for GMAW, available in bright finish. |
Autotherme Cr-Mo 1 is a copper-coated solid wire for GMAW, available in bright finish. The wire gives stable arc, smooth welding performances and deposits radiographic quality welds. It is suitable for welding 1.25Cr - 0.5Mo steel. The weld metal possesses good high temperature properties. It deposits notch free weld deposit with excellent mechanical properties. Especially suitable for welding of pipes & tubes of matching composition in Power plants, Refineries, Petrochemicals, Fertilizer plants, etc. Suitable for welding of ASTM steels: Grade F2, F11, F12 class 1 & 2 of SA-182, Grade T11of SA-199, Grade T2, T11 & T12 of SA-213, Grade WC6 of SA-217, Grade P2, P11 & P12 of SA-335, Grade FP2, FP11 & FP12 of SA-369, Grade 2, 11 & 12 of SA-387, Grade CP2, CP11 & CP12 of SA-426, etc.
ApprovalsCECIB-MPTYPICAL CHEMICAL COMPOSITION OF SOLID WIRE:
Element | C | Mn | Si | S | P | Cr | Mo | Cu |
Percent | 0.08 | 0.50 | 0.55 | 0.010 | 0.012 | 1.30 | 0.55 | 0.1 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
(PWHT: 620°C FOR 1 HR)
UTS | Ys | Elongation |
(MPa) | (MPa) | (L= 5d)% |
620 | 550 | 24 |
STANDARD SIZE : 1.2 mm & 1.6 mm.
QUANTITY : 15.0 kg wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300
WELDING PARAMETER : DC(+)
Diameter | Flat | |
Volt, V | Current, A | |
1.20 mm | 27-32 | 300-360 |
1.60 mm | 25-30 | 340-420 |
SHIELDING GAS
Argon/ 1-5% O2
WELDING POSITIONH, F, VU, OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme C-Mo is a copper-coated solid wire for GMAW, available in bright finish. |
Quantity Per Roll | 15 kg |
Autotherme C-Mo is a copper-coated solid wire for GMAW, available in bright finish. The wire gives stable arc, smooth welding performances and deposits radiographic quality welds. It is ideally suited for welding of low alloy ferritic steels of similar composition. The weld metal possesses good high temperature properties. Typical applications include the welding of Carbon Molybdenum steels such as, ASTM Grade F1 of SA-182 & SA-336, Grade A of SA-204, Grade T1/T1a/T1b of SA-209, Grade WC1 of SA-217, Grade A of SA-302, Grade P1 of SA-335, Class 1 of A grades of SA-533, etc.
ApprovalsCIB-MPCETYPICAL CHEMICAL COMPOSITION OF SOLID WIRE
Element |
C | Mn | Si | S | P | Mo | Cu |
% |
0.065 | 1.20 | 0.45 | 0.010 | 0.012 | 0.55 | 0.10 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
(PWHT: 620°C FOR 1 HR)
UTS | Ys | Elongation |
(MPa) |
(MPa) |
(L= 5d)% |
560 | 450 | 25.0 |
PACKING
STANDARD SIZE : 1.2 mm & 1.6 mm
QUANTITY : 15.0 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300.
WELDING PARAMETER: DC(+)
Diameter |
Flat |
|
Volt, V |
Current, A |
|
1.20 mm |
27-32 |
300-360 |
1.60 mm |
25-30 |
340-420 |
SHIELDING GAS
Argon/ 1-5% O2
WELDING POSITIONH,F,VU,OH
Wire Material | MS |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Usage/Application | Autotherme 80S-D2 is a copper-coated solid wire for GMAW, available in bright finish. |
I Deal In | New Only |
Quantity Per Roll | 15 kg |
Autotherme 80S-D2 is a copper-coated solid wire for GMAW, available in bright finish. The wire gives stable arc, smooth welding performances and deposits radiographic quality welds. It is recommended for welding of molybdenum (~0.5%) containing high strength fine-grained structural steels. The wire also is suitable for welding of penstock pipe-line, fabrication of earth moving equipments, etc. where high tensile strength property is desired from the weld metal. Suitable for welding of ASTM steels: SA-455/ SA-455M, Gr.60, Gr.65 steels of SA-515/ SA- 515M, Gr.60, Gr.65 steels of SA-516/ SA-516M, Class 1 of A, B, C, D grades of SA-533/ SA-533M, etc.
ApprovalsCETYPICAL CHEMICAL COMPOSITION OF SOLID WIRE
Element |
C | Mn | Si | S | P | Mo | Cu |
% |
0.075 | 1.78 | 0.55 | 0.014 | 0.015 | 0.45 | 0.15 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Ys | Elongation |
CVN Impact strength (J) |
(MPa) |
(MPa) |
(L= 5d)% |
at minus 30°C (Joules) |
680 | 560 | 22 |
55 |
STANDARD SIZE : 1.2 mm & 1.6 mm.
QUANTITY : 15.0 kg wire, random/ layer wound in a plastic spool that conforms to DIN-8559 SD-300.
Note : 1. The product satisfies the requirement of AWS SFA 5.28 ER90S-D2 class also.
2. Please check availability and minimum order quantity before placing the order.
WELDING PARAMETER : DC(+)
Diameter |
Flat |
|
Volt, V |
Current, A |
|
1.2 mm |
27-32 | 300-360 |
1.6 mm |
25-30 |
340-420 |
SHIELDING GAS
Argon/ 1-5% O2
WELDING POSITIONH, F, VU, OH
Minimum Order Quantity | 12 Kg |
Wire Material | 1.2 mm |
Thickness | 1.2 mm |
Brand | D&H Secheron |
Quantity Per Roll | 12.5 kg |
Autotherme 1223 is a solid wire for MIG welding, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. It gives radiographic quality welds. Ideal for welding Ni-Cr-Mo alloys to themselves and to steel, and for surfacing steel. The wires are used in applications where the temperature ranges from cryogenic to 540oC. It also can be used for welding Ni base alloys to steel. Ideal for valves, valve seats, impellers, guide points, bushing, bearings, journals, hot working tools like hot shear blades, forging dies, trimming dies, piercing punches etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | Cr | Ni | Mo | Fe | P | S | Al | Cu | Ti | Nb+Ta |
Percent |
0.06 | 0.40 | 0.30 | 21.0 | 61.0 | 9.0 | 4.0 | 0.015 | 0.008 | 0.2 | 0.25 | 0.2 | 3.5 |
MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Elongation |
(MPa) |
(L= 4d)% |
770 | 34.0 |
STANDARD SIZE : Diameter 0.8 mm,1.2 mm & 1.6 mm.
QUANTITY : 12.5 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300
SHIELDING GAS
Argon
WELDING POSITION
H, F, VU, OH
CURRENT CONDITIONS
DCEP
Minimum Order Quantity | 15 Kg |
Wire Material | 1.2 mm |
Autotherme 308L is a solid wire for GMAW process, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. It gives radiographic quality welds. Wire contains low carbon 20Cr - 10Ni. The weld metal exhibits excellent resistance to Intergranular Corrosion. It is ideally suited for welding of stainless steels of similar composition like 304L and equivalents, for overlays, surfacing, and repairing castings of similar materials.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | S | P | Cr | Ni |
Percent |
0.022 | 1.20 | 0.40 | 0.015 | 0.018 | 20.0 | 10.0 |
MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Elongation |
(MPa) |
(L= 5d)% |
570 | 40.0 |
STANDARD SIZE : Diameter 0.8 mm,1.2 mm & 1.6 mm.
QUANTITY : 12.5 kgs wire, layer wound in a plastic spool that conforms to DIN-8559 SD-300
SHIELDING GAS
Argon
WELDING POSITION
H, F, VU, OH
CURRENT CONDITIONS
DCEP
Wire Material | 1.2 mm |
Autotherme 317L is a solid wire for MIG / TIG welding, available in bright finish, gives smooth flow, stable arc and spatter free under optimum welding conditions. It gives radiographic quality weld deposit. It is ideally suited for welding of stainless steels of similar composition and their equivalents. Low carbon weld metal increases the resistance to intergranular corrosion. It is also excellent resistance against Sulfuric, Sulfurous and phosphoric acids.
ApprovalsCHEMICAL COMPOSITION OF ALL WELD METAL (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo |
Percent |
0.025 | 1.20 | 0.40 | 0.015 | 0.018 | 19.5 | 14.0 | 3.5 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
UTS | Elongation |
(MPa) |
(L= 5d)% |
540 | 35.0 |
Argon
CURRENT CONDITIONSDCEP (MIG) / DCEN (TIG)
WELDING POSITIONSH, F, VU, OH
PACKINGSTANDARD SIZE: Diameter 0.8 mm, 1.2 mm & 1.6 mm
QUANTITY 12.5 kgs wire, layer wound in a plastic spool that conforms to DIN 8559 SD-300.
Tensile Strength (PSI) | 75,000 |
Elongation, min. % | 30 |
Diameters | 0.035", 0.045", and 1/16" |
Chromium | 22.0-25.0 |
Sulfur | 0.03 |
Thickness | 0.8-1.2 mm |
Quantity Per Roll | 15 kg |
Grade | CO2 (ER 70 S2) |
Wire Material | Copper Coated |
Country of Origin | Made in India |
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Gr. 347 continuous, solid corrosion-resistant, chromium nickel wire for welding austenitic chromium nickel alloys of the 18% Cr-8% Ni type. Autotherme Grade-347 has good general corrosion resistance. The alloy is stabilized with niobium to improve resistance to the Intergranular corrosion of the weld metal. Due to the niobium content, this alloy is recommended for use at higher temperatures. This wire can be used in combination with Maxflux SS-4.
ApprovalsBHELCEL&TCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Cu | Nb |
Range | 0.08 Max | 1.0-2.5 | 0.30-0.65 | 0.03 Max | 0.03 Max | 19.0-21.5 | 9.0-11.0 | 0.75 Max |
10xC min 1.0 max |
Typical | 0.07 | 1.50 | 0.52 | 0.010 | 0.012 | 19.5 | 9.5 | 0.10 | 0.45 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Cu | Nb |
MAXFLUX SS-4 |
0.07 | 1.5 | 0.52 | 0.010 | 0.012 | 19.5 | 9.5 | 0.10 |
0.70 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
540 | - | 32.0 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Country of Origin | Made in India |
Copper coated 9%Cr-1.0%Mo solid wire for submerged arc welding. These wires are suitable for welding of Creep resistance and similar composition high strength steels.
Autotherme grade-N solid wire suitable for welding of similar grade creep steels. The weld metal possesses good high temperature properties. It deposits notch free weld deposit with excellent mechanical properties especially suitable for welding of pipes and tubes of matching compositions in power plants, Refineries, Petrochemicals, Fertilizer etc. Suitable for welding of ASTM steels: Grade A 213 T91, A 335 P91, A 387 Gr 91, A 182 / A336, A 217 C12A, A 234 WP91, A 369 FP91etc.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | V |
Ni |
Nb |
N | Al |
Cu |
Range | 0.07-0.13 |
1.25 Max |
0.5 Max |
0.010 Max |
0.010 Max |
8.50-10.50 | 0.85-1.15 | 0.15-0.25 |
1.00 Max |
0.02-0.10 |
0.03-0.07 |
0.04 Max |
0.10 Max |
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | V |
Ni |
Nb |
N | Al |
Cu |
MAXFLUX SAF-12 |
0.10 | 0.90 | 0.25 | 0.009 | 0.009 | 9.5 | 1.0 | 0.20 |
0.40 | 0.04 | 0.04 | 0.02 | 0.010 |
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-20°C |
|
MAXFLUX SAF-12 (PWHT :760°C/2HRS) |
680 |
575 | 21.0 | 54 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Country of Origin | Made in India |
Copper coated Medium - Manganese, Silicon killed wire to be used with neutral or semi basic flux for welding of general purpose fabrication, off-shore platform, medium and high tensile structural steels, ships, boiler and pressure vessels application etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | S | P | Cu |
Range | 0.10-0.15 | 0.80-1.25 | 0.10-0.35 | 0.030 Max | 0.030 Max | 0.035 Max |
Percent |
0.09 | 0.90 | 0.20 | 0.027 | 0.026 | 0.20 |
CHEMICAL COMPOSITION OF UNDILUTED WELD METAL, WT. %:
Maxflux |
Element | C | Mn | Si | S | P | Cu |
SFA-2 |
Typical | 0.07 | 1.25 | 0.50 | 0.028 | 0.026 | 0.15 |
MECHANICAL PROPERTIES OF ALL WELD METAL
Maxflux |
Property | 0.2%YS | UTS | EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d)% |
at RT | at 0ËšC | at -20ËšC |
||
SFA-2 |
Typical | 418 | 510 | 25 | 60 | 40 | 30 |
CURRENT AND PACKING DATA:
STANDARD SIZE : 2.5 mm, 3.2 mm & 4.0 mm
QUANTITY :
 25 kg. Wire in metallic ring.
 Identification-Brand name & size is printed on label.
 Packed in corrugated cardboard box.
 100Kg, 250kg, 500Kg &750kg Drum Packingalso available on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Grade-1223 is a solid wire that gives smooth flow, stable arc and spatter free welding under optimum conditions. It gives radiographic quality welds. Ideal for welding Ni-Cr-Mo alloys to themselves and to steel and for surfacing steel. The wires are used in applications where the temperature ranges from cryogenic to 5400C. It also can be used for welding Ni base alloys to steel. Ideal for valves, valve seats, impellers, guide points, bushing, bearings, journals, hot working tools like hot shear blades, forging dies, trimming dies, piercing punches etc. Also used for weld repair of various iron base alloys and dissimilar joint of Nickel, Cobalt and iron base alloys.
ApprovalsBHELCEIBRCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo | Cu | Ti | Nb+Ta | Fe |
Range |
0.10 Max |
0.50 Max |
0.50 Max |
0.015 Max |
0.020 Max |
20.0-23.0 |
58.0 Min |
8.0-10.0 |
0.50 Max |
0.40 Max |
3.15-4.15 |
5.0 Max |
MECHANICAL PROPERTIES OF TYPICAL: (AS WELDED)
PROPERTY | UTS |
(MPa) |
|
TYPICAL | 760 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Spool supply / corrugated cardboard box packing on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated low alloy steel solid wires to be used with basic flux for welding of high tensile fine grain steel as well as steel which required high ductility. The weld metal has good elevated temperature properties and improved corrosion resistance features.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Mo | Cu |
Range | 0.05-0.17 | 0.95-1.35 | 0.20 Max | 0.025 Max |
0.025 Max |
0.45-0.65 |
0.35 Max |
Typical | 0.12 |
1.10 |
0.16 |
0.020 | 0.021 | 0.50 | 0.20 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Mo | Cu |
MAXFLUX SAF-223 |
0.07 | 1.38 |
0.59 |
0.018 |
0.022 | 0.47 | 0.15 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-20°C |
-29°C |
|
MAXFLUX SAF-223 |
620 | 530 | 27 | 105 | 85 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Gr. 316L wire is suitable for welding of 18 % Cr, 12 % Ni & 3 % Mo Stainless steel wire for SAW. Low carbon grade (0.03 % max) of this wire is also available. The filler metals are used for joining AISI 316 grade stainless steels and similar alloys
ApprovalsCEBVL&TCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo |
Range | 0.030 Max | 1.0-2.5 | 0.30-0.65 | 0.030 Max | 0.030 Max | 18.0-20.0 | 11.0-14.0 | 2.0-3.0 |
Typical | 0.025 | 1.75 | 0.40 | 0.015 | 0.015 | 19.0 | 12.0 | 2.7 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Mo |
MAXFLUX SS-4 |
0.025 | 1.75 | 0.60 | 0.015 | 0.017 | 19.0 | 12.0 | 2.7 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
590 | - | 32.0 |
STANDARD SIZE
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Country of Origin | Made in India |
Copper Coated with high manganese contents solid wire for submerged arc welding. These are suitable for welding of structural steels &fine grain steels.
Autotherme Grade-E (Mod) solid wire is suitable for welding of low alloys structural steels. The weld metal possesses high tensile strength and meets the radiographic quality requirements. Especially suitable for welding of structural steels, pressure vessels and other fabrication steels. Suitable for welding of ASTM steels: Grade ASTM A285Gr.A, B, C & ASTM A516, 515Gr.70 etc.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.07-0.15 | 1.40-1.85 | 0.80-1.15 | 0.030 Max | 0.030 Max | 0.350 Max |
Typical | 0.10 |
1.55 | 0.85 | 0.010 | 0.013 | 0.20 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-8 (LS) |
0.08 | 1.65 | 0.86 | 0.010 | 0.014 | 0.17 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
-40°C |
-46°C |
|
MAXFLUX SAF-8 (LS) |
580 | 520 | 23 | - | 62 | - |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated High manganese special wire to be used in combination with acidic as well as basic flux for the welding of structural steels and fine grained steels requiring, 480MPatensile strength inthe stressrelieved conditions.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.07-0.15 | 1.30-1.70 | 0.05-0.25 | 0.025 Max | 0.025 Max | 0.350 Max |
Typical | 0.10 |
1.55 | 0.21 | 0.010 | 0.013 | 0.20 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-8 (LS) CTOD |
0.08 | 1.55 | 0.21 | 0.010 | 0.013 | 0.15 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
-40°C |
-46°C |
|
MAXFLUX SAF-8 (LS) CTOD |
568 | 520 | 24 | 140 | 124 | 110 |
APPROVALS
SATISFACTORY AS PER BS7448-1991 PART-2, AVERAGE CTOD= 1.41MM
STANDARD SIZEDiameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Grade-J is a manganese-alloyed, copper coated wire for the submerged arc welding of medium and high strength structural steels. Autotherme Grade-J should preferably be used together with non alloying or slightly alloying fluxes.
ApprovalsBHELCEIBRCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Mo | Cu |
Range | 0.05-0.15 | 1.20-1.70 | 0.20 Max |
0.025 Max |
0.025 Max | 0.45-0.65 |
0.350 Max |
Typical | 0.75 |
1.50 |
0.015 |
0.010 |
0.020 |
0.50 |
0.15 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Mo | Cu |
MAXFLUX SAF-723 |
0.075 | 1.54 |
0.48 |
0.018 |
0.023 |
0.48 |
0.15 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-20°C |
-30°C |
|
MAXFLUX SAF-723 (PWHT :620°C/2HRS) |
608 | 528 | 27.2 | 105 | 88 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated 2.25Cr-1.0Mo solid wire for submerged arc welding. These wires are suitable for welding of Creep resistance and similar composition high strength steels.
Autotherme grade-M filler wire suitable for welding of similar grade creep steels. The weld metal possesses good high t temperature properties. It deposits notch free weld deposit with excellent mechanical properties especially suitable for welding of pipes and tubes of matching compositions in power plants, Refineries, Petrochemicals, Fertilizer etc.
Suitable for welding of ASTM steels : Grade F22(class 1&3) of SA-182 & SA 336, Grade T4, T22 of SA-199, Grade T22 of SA-213, grade WC9 of SA-217, Grade P22 of SA-335, Grade FP22 Of SA-369, Grade22, 22L of SA-387, Grade CP22 of SA426, Grade 22 of SA-541, Class 1 of A,Btypes of SA-542, etc.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | Cu |
Range | 0.05-0.15 | 0.40-0.80 | 0.05-0.30 | 0.025 Max | 0.025 Max | 2.25-3.00 | 0.90-1.10 | 0.35 Max |
Typical | 0.100 |
0.60 | 0.13 | 0.007 | 0.006 | 2.50 | 0.98 | 0.12 |
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | Cu |
MAXFLUX SAF-13 |
0.07 | 0.71 | 0.32 | 0.010 | 0.022 | 2.21 | 1.10 | 0.13 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
|
MAXFLUX SAF-13 (PWHT :690°C/1HR) |
650 | 570 | 22 | 70 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated solid wire for submerged arc welding. These wires are suitable for welding of similar composition where impact properties required at sub zero temperature down to -60 degree Celsius.
Autotherme Grade- T low alloy solid wire is suitable for welding of similar grade steels. The weld metal possesses high tensile strength, and meets the radiographic quality requirements. Especially suitable for welding of matching composition in power plants, Refineries, Petrochemicals and Fertilizer Plants. Suitable for welding of ASTM steels: Grade ASTM A516Gr.60,65,70 & A537 Class 1 or2 etc.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo | Cu |
Range | 0.12 Max | 0.75-1.25 | 0.05-0.30 | 0.020 Max | 0.020 Max | 0.15 Max | 0.75-1.25 | 0.30 Max | 0.35Max |
Typical | 0.10 | 0.90 | 0.15 | 0.009 | 0.010 | 0.030 | 0.90 | 0.15 | 0.15 |
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Mo | Cu |
MAXFLUX SAF-10 |
0.08 | 1.20 | 0.34 | 0.013 | 0.016 | 0.090 | 0.96 | 0.20 | 0.13 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-60°C |
|
MAXFLUX SAF-10 (AS WELDED) |
510 |
430 |
23 |
44 |
MAXFLUX SAF-10 (PWHT :620°C/1HR) |
494 |
424 | 24 | 50 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated solid wire for submerged arc welding. These wires are suitable for similar composition high strength & quenched steels.
Autotherme Grade-R low alloy solid wire is suitable for welding of similar grade steels. The weld metal possesses high tensile strength, and meets the radiographic quality requirements. Especially suitable for welding of tubes matching composition in power plants, Refineries, Petrochemicals and Fertilizer Plants. Suitable for welding of ASTM steels: Grade ASTM A213Gr.T5 A335 Gr.P5, A217 Gr.C5 etc.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | Cu |
Range | 0.10 Max | 0.35-0.70 | 0.05-0.50 | 0.025 Max | 0.025 Max | 4.50-6.50 | 0.45-0.70 | 0.35 Max |
Typical | 0.090 | 0.55 | 0.40 | 0.008 | 0.010 | 5.50 | 0.50 |
0.15 |
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | Cu |
MAXFLUX SAF-12 |
0.08 | 0.80 | 0.32 | 0.013 | 0.017 | 5.30 | 0.52 | 0.11 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
|
MAXFLUX SAF-12 (PWHT :745°C/1HR) |
655 |
548 | 21 | 32 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated high medium-manganese, wire to be used in combination with basic type of flux for the welding of structural steel pressure vessel and boilers involving steels such as A-515 Gr.70.A -516 Gr.70, IS-8500 etc.
ApprovalsBHELCEIBRCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.10-0.20 | 1.70-2.20 | 0.10 Max | 0.030 Max | 0.030 Max | 0.035 Max |
Typical | 0.12 | 1.80 | 0.05 | 0.027 | 0.028 | 0.200 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-4 |
0.13 | 1.80 | 0.38 | 0.028 | 0.027 | 0.150 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-18°C |
-29°C |
-40°C |
|
MAXFLUX SAF-4 |
530 | 418 | 26 | 90 | 75 | 45 |
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Grade - 410 is a martensitic stainless steel solid wire available in bright finish, gives smooth flow stable arc & spatter free under optimum welding conditions. It gives radiographic quality weld deposit. Weld metal possesses excellent resistance to corrosion pitting abrasion and impact. This wire can be used in combination with Maxflux SS-4flux.
Autotherme Grade – 410 is desired for joining of similar alloy and overlay applications on unalloyed steel. Ideally suited for values and other components of turbine, Steam value made of 13% Cr steel, etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Cu | Mo |
Range | 0.12 Max | 0.60 Max | 0.50 Max | 0.030 Max | 0.030 Max | 11.5-13.5 | 0.60 Max | 0.75 Max | 0.75 Max |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Cu | Mo |
MAXFLUX SS-4 |
0.17 | 1.10 | 0.70 | 0.025 | 0.025 | 12.5 | 0.50 | 0.21 | 0.35 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
550 | - | 23.0 |
STANDARD SIZE
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper Coated Low Alloy Solid Wire for submerged arc welding specially designed for welding 1.25% Cr- 0.5%Mo steels. These wires are suitable for welding of creep resistant & similar composition of high strength steels. R designator is applicable for ultra low residuals, which results low Bruscato factor (X- Factor).
Autotherme Grade-LR low alloy solid wire is suitable for welding of various structural & Pressure vessel steels Main areas of application are associated with steam generating power plant, piping, turbine castings, steam chests, valve bodies and boiler super heaters like A387 Gr 11 & 12, A182 F11 & F12, A217 WC6 & WC11, A234WP11 &WP12 A199 T11.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | Cu |
Range | 0.07-0.15 | 0.45-1.00 | 0.05-0.30 | 0.025 Max | 0.025 Max | 1.00-1.75 | 0.45-0.65 | 0.35 Max |
Typical | 0.12 | 0.90 | 0.13 | 0.007 | 0.006 | 1.20 | 0.50 | 0.15 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | Cu |
MAXFLUX SAF-12 |
0.070 | 0.71 | 0.32 | 0.009 | 0.009 | 1.21 | 0.52 | 0.13 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
|
MAXFLUX SAF-12 (PWHT :690°C/1HR) |
580 | 490 | 23 | 65 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated Low-Manganese general purpose solid wire capable of making single pass or multiple pass welding for structural steel Overlaying and hard facing with suitable flux. Autotherme Grade-A wire is ideally suited for welding of structural steels, offshore platform, Ships, Pressure vessel and suitable for overlaying and build up of idlers and rollers etc.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE, WT. %:
Element |
C | Mn | Si | S | P | Cu |
Range | 0.10 Max | 0.25-0.60 | 0.07 Max | 0.030 Max | 0.030 Max | 0.035 Max |
Percent |
0.07 | 0.40 | 0.03 | 0.020 | 0.020 | 0.20 |
CHEMICAL COMPOSITION OF UNDILUTED WELD METAL, WT. %:
Maxflux |
Element | C | Mn | Si | S | P | Cu |
SFA-2 |
Typical | 0.05 | 1.10 | 0.35 | 0.027 | 0.028 | 0.15 |
MECHANICAL PROPERTIES OF ALL WELD METAL
Maxflux |
Property | 0.2%YS | UTS | EI | CVN Impact (J) | CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d)% |
at RT | at 0ËšC | ||
SFA-2 |
Typical | 410 | 500 | 26 | 55 | 30 |
CURRENT AND PACKING DATA:
STANDARD SIZE : 2.5 mm, 3.2 mm & 4.0 mm
QUANTITY :
 25 kg. Wire in metallic ring.
 Identification-Brand name & size is printed on label.
 Packed in corrugated cardboard box.
 100Kg, 250kg, 500Kg &750kg Drum Packingalso available on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Grade-E (Spl) is a manganese-alloyed copper coated wire for the Submerged Arc Welding of medium and high strength structural steels. Autotherme Grade-E (Spl) should preferably be used together with non-alloying or slightly alloyingfluxes, such asMaxflux SAF-8(PW) &Maxflux SAF-8 (LS).
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.06-0.15 | 1.50-2.00 | 0.25-0.65 | 0.025 Max | 0.025 Max | 0.35 Max |
Typical | 0.10 |
1.75 | 0.28 | 0.009 | 0.012 | 0.15 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-8 (PW) |
0.090 | 1.62 | 0.35 | 0.010 | 0.018 | 0.10 |
MAXFLUX SAF-8 (LS) |
0.058 | 1.58 | 0.35 | 0.011 | 0.015 | 0.25 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-51°C |
-62°C |
|
MAXFLUX SAF-8 (PW) |
560 | 470 | 27 | 50 | - |
MAXFLUX SAF-8 (LS) |
550 | 450 | 28 | 68 | - |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated High manganese special wire to be used in combination with acidic as well as basic flux for the welding of structural steels and fine grained steels requiring, 480MPatensile strength in the stress relieved conditions.
ApprovalsCEBVL&TCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.07-0.15 | 1.30-1.70 | 0.05-0.25 | 0.025 Max | 0.025 Max | 0.350 Max |
Typical | 0.10 |
1.55 | 0.21 | 0.010 | 0.013 | 0.20 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-8 (LS) |
0.08 | 1.55 | 0.21 | 0.010 | 0.013 | 0.15 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
-40°C |
-46°C |
|
MAXFLUX SAF-8 (LS) |
568 | 520 | 24 | 140 | 124 | 110 |
STANDARD SIZE
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper Coated solid wire for submerged arc welding. These are suitable for welding of similar composition steels.
Copper coated solid wire used in single & multilayer welding of various steels. Especially suitable for welding of Pressure Vessels, Petrochemicals, Off-shore, refineries and railway industries etc.
ApprovalsCETEXMACOCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Ni | Cu |
Range | 0.12 Max | 0.75-1.25 |
0.05-0.30 |
0.020 Max |
0.020 Max |
2.10-2.90 |
0.350 Max |
Typical | 0.072 |
0.95 |
0.20 | 0.010 |
0.010 | 2.50 |
0.20 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Ni | Cu |
MAXFLUX SAF-9 |
0.12 | 1.60 |
0.80 |
0.025 |
0.030 |
2.00-2.90 |
0.15 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-46°C |
-51°C |
|
MAXFLUX SAF-9 |
695 | 620 | 19.7 | 80 | 60 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
The nominal composition of this wire is 20%Cr – 10%Ni. For ‘L” grade, the carbon content is <0.03%. The wire is suitable for welding of base metal of similar composition (AISI 301, 302, 304 and equivalent types). Low carbon grade reduces the propensity for carbide precipitation and offers increasing resistance to Intergranular corrosion. The arc & current carrying characteristics assure excellent performance of outstanding bead and surface finish. Autotherme Grade308L can be used in combination with Maxflux SS-4.
ApprovalsBHELCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo |
Range | 0.030 Max | 1.00-2.50 |
0.30-0.65 |
0.030 Max |
0.030 Max |
19.5-22.0 |
9.0-11.0 |
0.75 Max |
Typical | 0.027 |
1.55 | 0.37 |
0.012 |
0.025 | 20.16 |
9.16 |
0.25 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Mo |
MAXFLUX SS-4 |
0.030 | 1.40 |
0.47 |
0.008 |
0.020 |
19.60 |
9.14 |
0.090 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
575 | - | 40.0 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Gr.318 is a low carbon, stainless steel wire for the SAW wire capable of making single pass or multiple pass welding for Intergranular corrosion resistant steels of the 18Cr 12Ni 3Mo type, such as AISI 316 and 316L, or somewhat lower alloyed types. Autotherme Gr. 318 can be used in combination with Maxflux SS-4.
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Cu | Mo | Nb |
Range | 0.08 Max | 1.0-2.5 | 0.30-0.65 | 0.030 Max | 0.030 Max | 18.0-20.0 | 11.0-14.0 | 0.75 Max | 2.0-3.0 |
8xC min 1.0 max |
Typical | 0.07 | 1.60 | 0.55 | 0.010 | 0.015 | 18.5 | 12.0 | 0.10 | 2.50 |
0.40 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Cu | Mo | Nb |
MAXFLUX SS-4 |
0.07 | 1.62 | 0.58 | 0.010 | 0.010 | 19.5 | 12.5 | 0.10 | 2.6 |
0.56 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
610 | - | 27.0 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated 1.25Cr-0.5Mo solid wire for submerged arc welding. These wires are suitable for welding of creep resistance and similar composition high strength steels.
The weld metal possesses good high temperature properties and meets radiographic quality Especially suitable for welding of pipes and tubes of matching compositions in power plants, refineries, petrochemicals, fertilizers plants etc. Suitable for welding of ASTM steels Grade F2, F11, F12, class 1 & 2 of SA-182, Grade T11 of SA-199, Grade T2, T11 & T12 of SA-213, grade WC6 of SA-217, Grade P2, P11 & P12 of SA-335, Grade FP2, FP11 & FP12 of SA-369, Grade2, 11 & 12 of SA-387, Grade CP2,CP11 & CP12 of SA-426, and equivalent grade steels.
ApprovalsCEIBRCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | Cu |
Range | 0.07-0.15 | 0.45-1.00 | 0.05-0.30 | 0.025Max | 0.025Max | 1.00-1.75 | 0.45-0.65 | 0.35Max |
Typical | 0.080 | 0.65 | 0.20 | 0.010 | 0.015 | 1.20 | 0.50 | 0.15 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | Cu |
MAXFLUX SAF-13 |
0.06 | 0.78 | 0.21 | 0.009 | 0.020 | 1.10 | 0.52 | 0.21 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
|
MAXFLUX SAF-13 (PWHT :690°C/1HR) |
637.2 | 559.2 | 24.4 | 60 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Copper coated 2.25Cr-1.0Mo solid wire for submerged arc welding. These wires are suitable for welding of Creep resistance and similar composition high strength steels.
Autotherme grade-M filler wire suitable for welding of similar grade creep steels. The weld metal possesses good high t temperature properties. It deposits notch free weld deposit with excellent mechanical properties especially suitable for welding of pipes and tubes of matching compositions in power plants, Refineries, Petrochemicals, Fertilizer etc. Suitable for welding of ASTM steels : Grade F22(class 1&3) of SA-182 & SA 336, Grade T4, T22 of SA-199, Grade T22 of SA213, grade WC9 of SA-217, Grade P22 of SA-335, Grade FP22 Of SA-369, Grade22, 22L of SA-387, Grade CP22 of SA-426, Grade 22 of SA-541, Class 1 of A,B types of SA-542, etc
ApprovalsCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Mo | Cu |
Range | 0.05-0.15 | 0.40-0.80 | 0.05-0.30 | 0.025 Max | 0.025 Max | 2.25-3.00 | 0.90-1.10 | 0.35 Max |
Typical | 0.100 | 0.60 | 0.13 | 0.007 | 0.010 | 2.50 | 0.98 | 0.12 |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Mo | Cu |
MAXFLUX SAF-13 |
0.07 | 0.71 | 0.32 | 0.010 | 0.022 | 2.21 | 1.10 | 0.13 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (Joules) |
(MPa) |
(MPa) |
(L=4d) |
-29°C |
|
MAXFLUX SAF-13 (PWHT :690°C/1HR) |
650 | 570 | 22 | 70 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Autotherme Grade-G Copper Coated solid wire for submerged arc welding. These are suitable for welding of similar composition steels.
Copper coated solid wire used with Maxflux SAF-11 in single & multilayer welding of various weathering steels. Especially suitable for welding of Corten Steels used in chemical, Petrochemicals and railway industries to resist atmospheric corrosion.
ApprovalsCHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cu |
Range | 0.10 Max | 0.25-0.60 |
0.07 Max |
0.030 Max |
0.030 Max |
0.350 Max |
CHEMICAL COMPOSITION OF TYPICAL UNDILUTED WELD METAL.WT (%)
WITH SAW FLUX |
C | Mn | Si | S | P | Cu |
MAXFLUX SAF-11 |
0.06 | 0.72 | 0.47 | 0.016 | 0.022 | 0.50 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI | CVN Impact (J) | CVN Impact (J) |
CVN Impact (J) |
(MPa) |
(MPa) |
(L=4d) |
-20°C |
-40°C |
-46°C |
|
MAXFLUX SAF-8 (LS) CTOD |
570 | 480 | 24 | 45 | - | - |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm & 5.00 mm.
Additional InformationPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : 100Kg, 250Kg, 500Kg, 750Kg & Drum packing also on request.
Minimum Order Quantity | 25 Kg |
Wire Diameter | 4 mm |
Country of Origin | Made in India |
Autotherme Grade 309L wire is suitable for welding of 24 % Cr – 13%Ni. Stainless steel wire for SAW. Low carbon grade (0.03 % max) of this wire is also available. The filler metals are used for both joining similar metals or joining of dissimilar metals like; mild steel/ low alloy steel with 302/304 grade stainless steel. Also suitable for cladding applications.
ApprovalsBHELCECHEMICAL COMPOSITION OF SOLID WIRE. WT (%)
Element |
C | Mn | Si | S | P | Cr | Ni | Mo |
Range | 0.030 Max | 1.0-2.5 |
0.30-0.65 |
0.030 Max |
0.030 Max |
23.0-25.0 |
12.0-14.0 |
0.75 Max |
Typical | 0.028 |
1.70 | 0.38 | 0.011 | 0.025 | 23.95 | 12.15 | 0.065 |
WITH SAW FLUX |
C | Mn | Si | S | P | Cr | Ni | Mo |
MAXFLUX SS-4 |
0.050 | 1.50 |
0.35 |
0.012 |
0.025 |
24 |
12.5 | 0.30 |
MECHANICAL PROPERTIES OF TYPICAL WELD METAL
WITH SAW FLUX |
UTS |
0.2%YS |
%EI |
(MPa) |
(MPa) |
(L=4d) |
|
MAXFLUX SS-4 |
590 | - | 35.0 |
Standard Size
Diameters 2.50mm, 3.20mm, 4.00mm, Other diameters supplied on request.
ADDITIONAL INFORMATIONPacking : 25Kg wire in metallic ring.
Identification : Brand Name & Size is printed on label.
Packing Types : Packed in corrugated cardboard box.